Saturday, August 25. 2007
Overheating problem solved finally Posted by Billy Newport
in Service at
18:45
Comments (0) Trackbacks (0) Overheating problem solved finally
The problem looks to have been air in the coolant system. I double checked all the wiring today from the relay box to the wires and everything checked out. Still overheated. The fans would come on at around 3/4 on the temp and would lower it briefly before it started rising again towards red.
Next, I tried bleeding the coolant system and there must have been a minute and a half of steam come out. I then turned it off and put in 3/4 of a gallon of distilled and then repeated this 3 or 4 times until just water was coming out. The car now runs in the garage perfectly at 1/4 on the temp guage. So, overall, the car took another 1.5 gallons of water which means there was a massive air bubble in it. I bought more 15W50 to change the oil tomorrow and put a new filter on it, figure the engine has had enough heat in it now to warrant a change. I made a new addition to what I keep handy at the track and it's a 5 gallon tank of distilled water. Wednesday, August 22. 2007Sad news
John Engle was killed at Mid Ohio in his BMW M3 when it spun on oil into another stationery car that had spun two laps earlier. He hit the other car in the rear with his driver side door at high speed, some say 100mph. The cage apparently failed and it took an hour to cut him out. The other car driver has bruising and a torn muscle. It makes me revisit the safety side yet again. I'm going to improve my cage over the winter as a result.
Saturday, August 18. 2007Belts on but car is overheating
I put the belts on and they are tensioned and working well. The car overheated after 20 minutes of running in the garage and pushed out .5 gallons of water through the overflow. I waited for it to cool down.
I added distilled water to top up the coolant tank. The fans didn't come on so it's something to do with the cooling relays or fans. I tried my relay (the big one) in another car and its fans all worked fine. I then went back to my car and checked the fuses for the fans, #10 and #15. Both were blown. This must have happened when the wires were pulled in to the alternator and shorted out so I replaced them with another pair of 25A fuses. I turned the car on and same thing. No fans, car heats up. Next is to check the fans actually work and the wiring and thermistor. More later. Wednesday, August 8. 2007New belts arrived
The alternator belt and steering belts came yesterday from Paragon so I'll try put them on now and hopefully thats the car back to normal. I saw some wire tubing in Radio Shack yesterday that was good to 275F with a 3/4 inch diameter so that looks a good candidate to cover the repaired harness in the car. 275F should be good enough for the temps on that side, especially with the air flow coming in.
Thursday, August 2. 2007Wiring harness repaired
Fixed the car tonight then. The front wiring harness has more than just the fan and lights etc. The coil wire is there also and this was cut along with 6 other wires total. No coil wire, no spark, won't start. I spliced them all back together with the appropriate wire gauge and it starts right up. I zip tied the harness to the unibody so this won't happen again, I'm suspecting the harness wasn't zip tied out of the way before although there is an old tie on the unibody but it's broken so it could be broken because of old age or other reasons and it looks like this let the harness move in to the path of the alternator blades and that pulled it in to the belt and zappo. Hard to know whether the belt pulled the harness or vice versa though so it doesn't matter now one way or the other.
I just need to buy the alternator belt, fit it and it looks better than before. I wrapped the harness in electrical tape but I'm looking for something better, i.e. waterproof and more weather/wear/heat resistant to put over it. Next track day is BIR with Donnybrooke again Sept 15th and then with PCA for 3 days at Sept 28th. Thursday, August 2. 2007Car won't start
Looks like the wiring harness also has the coil wire running in it and this is why the car won't start at all. I just need to find time to put the car on jack stands and start repairing the wire harness. Probably two hours of work but would you believe I have no time to do it the whole month of August. It sucks.
Monday, July 30. 2007
Billy at BIR, the good, the bad and ... Posted by Billy Newport
at
20:50
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Today was a nice day at BIR. The weather ended up in the 93s by the afternoon. The car was running well in the first two sessions. I got caught behind the spec cars in the second session pretty bad who were doing 3 minute laps so that was a pain and I couldn't get rid of them by heading in to the hot pit because all the cars are lined up there so it takes long enough to get through there that when you come out again the spec cars have lapped around again, duh
That all ended on the third session. My third lap out, the car pulled left in a major way in T10. I was thinking I don't believe it, another puncture in the same corner as June. Then I moved slowly in to the pit entrance and lifted my foot off the throttle and then the engine died. They towed me in to the pit area and then I popped the hood. The alternator belt had snapped and took off the power steering belt with it. The belt as it came apart grabbed the wire harness going to the radiator fans etc and pulled it in to the alternator which pretty much shredded it and cut maybe 5/6 of the wires. The local NAPA had the power steering belt but didn't have the 5PF 736mm belt for the alternator so I was shot. Lessons learned, protect that wiring harness from getting damaged like this again and have spare belts for next time. So, I thought day was over at lunch time. I phoned Tim the car builder and he was amazed the belt broke because it was new. But, what can you do. Learn for next time. Here is a link to some photos of the belt/wire harness carnage. Gary Curtis then very nicely let me do a session in one of his spec racer cars and I'm grateful for that as the spec racer made my day. It was a 4 speed Renault engined one and it was a lot of fun. The car is very easy to drive, has lots of grip and feels very stable. I was initially worried about it but after a lap about 3/4 cars behind the instructor then they were holding me up. It's not easy to pass in these things. I ended up taking about two laps to get 8/9 right so I could overtake 2 cars in to T10. They raced me in to ten which was a pain though. Next, I took the next couple of cars down the main straight and drafted to get some speed to pass late in the straight. I was in front now so I started to play with the car and I never saw the other spec cars again pretty quickly. The car was confidence inspiring, it's easy to be braver in it than I am in the 944 spec. I ended up going flat through 1 and 2 in it and flat through 5 and 8/9 which is about as brave as I've gotten in Brainerd but the car was just so easy to drive. Heel and toeing was a piece of cake in it. The car had the red line marked on the tach at 5400rpm but I hit at least 6k through T1 and felt the car could use another gear. I wish I could have gone out again in the 944 because I learned a lot driving the spec racer and it did build my confidence. A weird sensation is the wind. There's a lot of wind at 130mph hitting your helmet and body. The helmet felt like it was getting sucked up at points also. Visor down is obviously a must, little stones etc from the car in front easily can hit you. The brakes are also odd, the pedal is very, very firm. There is little brake feel and you need to press really hard on it to get it to stop quickly. The amount of pedal travel for brakes seemed really small but again, you get used to it and it's not a problem. I wore my R3 in the car and had no trouble with it at all. Once you're moving then you forget about it. So, overall, a good day. Gary and the BIR performance school put on a great event. The food was included at lunchtime along with drinks and they are genuinely nice guys. The instructors are pretty impressive. There is Gary, of course, the 2001 ALMS GTS champion. Herm Johnson was there who raced indy in the early 80s and finished 4th in the Indy 500. He was national champion in all the feeder formula series he entered on his way to Indy so the man can drive. He stopped racing Indy after crashing at 212mph but still races professionally. Chris Lake Smith was there who had raced in the UK and instructed at Brands Hatch. All very nice and obviously qualified. I did the Gary presentation in the morning and most of it was materiel I'd seen before but he gave pointers on various turns which turned out to be useful when I got faster in the spec racer he loaned me in the afternoon. The repairs to the car look cheap, new belts 30 bucks and fix the wiring harness which is a pain but easy enough. 4 sessions today, not what I wanted but I was happy at the end of the day. Definitely heading back to Gary in mid September. Sunday, July 29. 2007
First attempt to attach the G2X tach ... Posted by Billy Newport
at
20:15
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I'm told removing the dash module so I could attach the tach signal from my data logger is a snap. There are 5 screws holding in he fascia in front of the dash module. 3 on the top and two over in the center air grille. Removing those made taking it out easy although chute on the lower edge of the right side made things tricky for a while.
The dash module itself is just screwed in with 4 screws and there are easy to remove. Now the problems start. My removable steering wheel adapter prevents me taking the dash module out. There isn't enough room on the bottom to slide out the dash module and that was that today. I had to pack to leave for the track so I didn't want to remove the adapter. I may try using the magnetic pickup tach signal tomorrow if I get a chance but the priority is laps. Sunday, July 29. 2007
Ready for DonnyBrookes racing day at ... Posted by Billy Newport
at
20:09
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I drove up from Rochester today and everything looks set. It's going to be hot tomorrow, 93F high but I'd prefer heat to rain especially at Brainerd. The drag strip has VST on it to help with traction for NHRA drag cars but when it's damp/wet it's slippier than ice. Hopefully, the new track next year will fix this issue with the new configuration.
Besides keeping the car and myself in one piece, I just want to do 2/3 sessions tomorrow morning to get warmed up and see where I am and then get an instructor as much as possible in the afternoon to work on improving my driving which shouldn't be hard The car was easy to get ready. It isn't burning oil so after letting it warm up for a while the oil level looks good, it's about an 1/8 of an inch over max which I'm told is where it should be. Tires looked good, brakes same. This thing is cheap to run. After the Purple 996 debacle I'm starting to enjoy DE with a reliable car. Tuesday, July 17. 2007
Road America DE finished, great weekend Posted by Billy Newport
at
21:12
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I did 5 sessions today and steadily improved in all but the last session. I only had the logger for the last two sessions and missed a 3:01 lap that I did with John just after lunch.
Mark Repka did a 2:48 which we logged which is just amazing in a 150bhp car. We'll post the data for that for sure. I had a scare today when the car started having trouble at high RPMs. It would goto 5k and then stop there. Happened twice and then I pulled in. After some anxious moments, I found out I was just out of gas. EXCELLENT! So, 14 gallons later and the car is out again. The car burned little or no oil, I didn't add any during the weekend and the dip level stayed the same. I had marginal brake wear and tire wear. The car is going to be cheap to run. The car can brake very, very deep compared with other cars and through twisty bits, it's able to stay with almost anything. I tried to enter T1 with Repka but I just don't believe the car can do what he does so I paniced. Of course, it can do it, I just need to trust it and have the confidence but Mark has about 80 track days at Road America so I don't mind at all that he's wicked faster. On straights or up hill, of course, it's a struggle against most modern cars but at the same time it's cool because I don't need to lift when pointing by so it doesn't impact the laptime too much. My hot tire pressures were a consistent 37psi all around with 31/32 cold. We had 6 SP1 cars at the event and it's a hoot. If you own an expensive car and are looking to start modding it, STOP. It's cheaper to just buy one of these cars, they are brilliant to drive and against other sp1s, it's very, very close stuff. You would regret it at all. My whole weekend cost less than 500 bucks all in. Beat that running in any other class. Anyway, very satisfied with the weekend. Monday, July 16. 2007Day 1 with Road America, fun, fun, fun
The morning today was raining for no sessions for me. But, after lunch it cleared up and I got two sessions in the afternoon. The sessions are only 20 mins so you're lucky to get 4 laps here. My best time during the first session was a 3:20 and the second session was a 3:11. The other sp1s driven by Mark Repka and Eric Kuhn were doing 2:52s which is amazing but clearly possible in the car.
Tomorrow, besides no hickups, the objective is a sub 3:00 lap. No point in shooting for a 52 given the amount of seat time I have in the car. Sub 3 would be great. Car drove very well today but I did one money shift heading in to turn 5 when I grabbed third instead of fifth and the engine revved pretty huge but nothing bad seemed to happy and the car was strong for the following session. I got the clutch in fast so hopefully no damage. Tire wise, hardly any wear so the setup is nice. I was shooting for 37/38psi hot today and the car was good. Looking forward to tomorrow and hopefully I can get more track time tomorrow. At dinner in the evening, I was talking with Eric Kuhns, the NASA spec 944 director for the region so that was interesting. I'm going to run 15W50 mobile one from now on and am looking for an oil cooler. Sunday, July 15. 2007Road America for two days
We just pulled in to the hotel in Elkart Lake. We're at a two day DE with the PCA club. Hopefully everyone will come home with shiny cars the right way up. Last year, this event was a crash fest.
The car is in good shape so lets hope I'm up to it also. Saturday, July 14. 2007Weight removed: Head lights and motors
I need to lose about a 100lbs of weight. So, I pulled the head lights, their motor and the arm and brackets hooking the motor to both sides. I used zip ties to make sure the covers don't open on the track.
Total weight pulled out by doing this was 6.4kgs or 14lbs, 86lbs to go. I'll remove the door windows and motors next, yes they are electric. Only thing stopping me now is weather proofing because I have an open trailer. I figure I'll get another 30lbs there which will bring me to half way. Friday, July 13. 2007Car is home and hopefully ready to go
Looks like I'm all set for Road America. The cage is all legal and the new front top bar position is cool.
I haven't figured out how to install the inside net yet, the problem is attaching the three rear straps so that the net is vertical, easier said than done without a custom bar on the cage to attach the straps to. Total cost of the modes is pretty staggering. 3062 bucks. Tim is picking up his share which is 750 ish for the alignment/corner balance work and 1200 for the cutting the car up, finish welds and weld the car back together. I installed an electric 10lb AFFF 3 zone system which was pricey at around 900 bucks installed. The extinguisher itself was around 670 of that. Anyway, hopefully, we'll have some luck at Road America. I'm going to start taking weight out of the car also, need to lose a 100lbs or so. Wednesday, July 11. 2007Car is ready
Carraige house custom called to say the car is finished. Total cost was 3062. The fire system was about a kilo buck of that. The weld finishing about a kilobuck and the repositioning of the top windscreen bar was the rest.
I'll post photos of the car when I pick it up tonight. |
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